Process Optimization
Experts in improving dosing, weighing, grinding, mixing, and pressing.
Objectives:
Energy Reduction
Comply with the Energy Efficiency Plan (EEP) by measuring energy consumption and identifying potential reduction options.
OEE Improvement
Maximize the output of your existing production lines.
Downtime Reduction
Prevent downtime by detecting wear and tear early.
More Efficient Planning
Optimize batch/charge planning sequences.
Quality Improvement
Leverage our technical expertise to prevent product contamination.
Our Approach
Our approach is based on extensive expertise in electrical and mechanical engineering, combined with years of experience in dosing, weighing, grinding, mixing, and pressing. You can choose between our Standard Process Audit and the Advanced Smart Process Audit.
With the Standard Process Audit, we identify optimization opportunities based on our technical expertise. For even more in-depth analyses and real-time monitoring, we offer the Advanced Smart Process Audit in collaboration with our sister company, Innius. By leveraging advanced smart technologies and precise analytics, we take a step toward the factory of the future.
What will you improve?
Reduce energy consumption
Increase OEE
Minimize downtime
Improve planning efficiency
Enhance quality
With the Innius Smart Industry Platform, we have a powerful industrial software platform that helps us map real-time data.
Standard Process Audit
Van Mourik Feed & Solids has developed a process audit to provide insight into production processes and the status of installations. Our audit team consists of engineering specialists with in-depth knowledge of production processes. They conduct the audit and analyze each part of the process from their respective areas of expertise. The goal is to identify optimization opportunities, such as increasing production, improving quality, or reducing energy consumption.
Other customer-specific needs can also drive the audit, such as increasing production capacity using existing machines. While costly investments in new machines are often proposed, our process audit can reveal that capacity increases are achievable with simple measures—resulting in lower investment costs.
Advanced Smart Process Audit
By connecting your installation to our Innius platform, we expand the process audit to collect and analyze relevant production process data over an extended period. Van Mourik Feed & Solids works with the Innius Smart Industry Platform, a powerful industrial software solution that helps us visualize real-time data. By analyzing and intelligently applying real-time sensor data, we can proactively intervene in the production process to optimize line capacity.
Key performance indicators such as Overall Equipment Effectiveness (OEE), Mean Time To Repair (MTTR), and Mean Time Between Failures (MTBF) are available in real-time. Through the Innius platform, stakeholders are proactively informed about necessary actions. This allows us to manage and analyze the line’s status from both a process and technical perspective.
What will you improve?
Reduce energy consumption
Increase OEE
Minimize downtime
Improve planning efficiency
Enhance quality
KNOWLEDGE & EXPERTISE FOR THE DRY PROCESS INDUSTRY
Want to learn more about what we can do for you? Feel free to contact us, we’d be happy to discuss the possibilities.